Toggle bolts are primarily manufactured from stainless steel, galvanized steel, alloy steel, and occasionally brass. Stainless steel is preferred for its corrosion resistance in humid environments such as HVAC systems and ceiling fixtures. Galvanized steel offers cost-effective rust protection for indoor structural use. Alloy steel provides high strength and is used in heavy-load scenarios. Brass toggle bolts are non-corrosive and ideal for applications requiring electrical neutrality. Material choice depends on environment, load requirements, and installation surface.

Toggle bolts typically follow standards like ASTM C1002, which covers the mechanical properties and design requirements of screws for drywall and plasterboard anchoring. DIN EN ISO 15977 provides dimensions and testing guidelines for metal anchors in hollow substrates. In India, relevant IS standards ensure product reliability for industrial and structural use. These standards validate aspects like pull-out strength, thread accuracy, and load capacity, ensuring toggle bolts meet the stringent requirements of industrial-grade fastening.

Toggle bolts are available in several configurations, including spring-wing toggle bolts, strap toggle bolts, and butterfly toggle bolts. Spring-wing types are common for overhead applications, offering fast expansion and strong grip in hollow walls. Strap toggles allow installation in tight or shallow spaces. Butterfly toggles provide a wide surface area for heavier loads. Each type differs in wing design, load distribution, and installation method, selected based on substrate type and the weight of the mounted object.